Effective way to improve the service life of air compressor
Air compressor integrated vent valves and silencers eliminate the need for external air, additional piping and additional mounting hardware. The following is an effective way to improve the service life of your air compressor. Effective way to improve the service life of air compressor.
Change the air filter of the air compressor
The enterprise generally installs the air filter of the air compressor and the air compressor to make the noise in the air compressor room too large. When the air compressor fails, the inspection workers can not hear it, resulting in two air pressures. The machine crashed into the cylinder. We moved the air filter to a clean, dry and well ventilated place outside the machine room where the air compressor is no more than 10m. In order to improve the dust collection capacity of the air filter, we added a 4×4 mesh filter to the inside. As the oil pool, the filter oil is generally mixed with 60% cylinder oil and 40% diesel oil, or with a suitable air compressor oil, the flow rate of air in the filter does not exceed 1 ~ 1.5m / s. The air sucked in by the air compressor is pre-purified to ensure the normal air consumption of the air compressor, and the noise is reduced, and the air compressor sound can be heard and processed in time when the sound is abnormal.
Air compressor valve block valve use
The valve plate is used on both sides, and the force on both sides of the valve plate is evenly increased, which improves the life of the valve plate; the replacement of the valve base after wear is relatively wasteful, and we raise the spring by 1 to 2 mm to overcome the phenomenon of poor sealing of the valve block caused by wear and tear. The life of the valve is more than doubled in five or six years.
Improved cooling system
1) Cooling method
The water cooling system before the improvement is shown in Figure 1. The cooling water* enters the intercooler, the outlet water temperature has risen, and then the three channels enter the first and second stage cylinders and the oil cooler respectively, when the ambient temperature is low in winter. This cooling method has little effect on the normal operation of the air compressor. In summer, due to the high ambient temperature itself, the inlet temperature of the air compressor is around 30cE, and the outlet temperature reaches about 45°C, which exceeds the inlet temperature of the air compressor. ≤ 20 ° C, drainage temperature ≤ 40 ° C requirements, resulting in air compressor overheating operation.
